Precision Casting - List of Manufacturers, Suppliers, Companies and Products

Precision Casting Product List

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Cost reduction through lost-wax casting.

Cost reduction through lost-wax casting.

Achieve low prices! Freely choose from special steel, stainless steel, copper alloys, and aluminum alloys!

We will introduce cost reduction through lost-wax casting. The cost of mold production is extremely low (about 1/5 compared to molds for plastic parts), and once a mold is made, it lasts semi-permanently. Design changes and material changes using the same mold are also easy. Additionally, due to processing convenience, parts that were previously combined from several components can now be integrated and manufactured at a low cost. This can lead to significant cost reductions. 【Features】 ■ Design changes and material changes using the same mold are easy ■ Free selection of special steel, stainless steel, copper alloys, and aluminum alloys ■ The cost per product is definitely lower compared to other manufacturing methods ■ Appropriate methods are adopted according to the product, achieving low prices ■ Parts that were previously combined from several components can be integrated and manufactured at a low cost *For more details, please refer to the related link page or feel free to contact us.

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  • Parts and Materials
  • Picking robots (shelf transport robots, arm picking robots)

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Achieving cost reduction through casting instead of machining [Case Study]

Achieving cost reduction through casting instead of machining [Case Study]

Improving mass production with lost-wax precision casting! Please feel free to contact us.

Traditionally, it was a machined product, but by switching to lost-wax manufacturing, we have improved mass production capabilities and reduced lead times. Additionally, by removing unnecessary material, we are achieving weight reduction and reducing material costs. Furthermore, we are also reducing processing surfaces to keep processing costs down while maintaining quality. Material: S45C (precision casting) Size: 90×70×31

  • Parts and Materials
  • Dismantling equipment and parts
  • others

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From Machined Products to Lost Wax Products: [Introduction to Lost Wax Case Studies]

From Machined Products to Lost Wax Products: [Introduction to Lost Wax Case Studies]

Leave the improvement of lead time, cost reduction, and quality measures to us!

The image shows an example of parts made using the lost wax casting method. Traditionally, these were machined parts, but by switching to precision casting with lost wax, we have improved mass production capabilities and achieved lead time reductions. Additionally, by reducing the material weight by over 100g, we have also made cost reductions possible. We are implementing quality measures such as addressing voids by ensuring uniform wall thickness and preventing burrs by creating recesses. ■ Case Details - Transition from SS440 machined parts to SCS14 lost wax products - Size: 84×36×36 - Reduction of over 100g in weight. Cost reduction through material cost savings - Measures against voids and burrs - Preventing burr formation in holes by ensuring that paper does not touch during gate finishing, while maintaining the seating surface for bolts We receive many inquiries from customers considering switching from machining to precision lost wax casting due to cost factors. Depending on the desired size and application of the parts, we can also propose other methods such as MIM (Metal Injection Molding) and digital casting (moldless casting using 3D printed models). For any inquiries regarding metal parts, please feel free to consult with Castem.

  • Parts and Materials
  • Dismantling equipment and parts
  • Fittings

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3D Printing × Precision Casting Prototyping and Verification from 1 Piece

3D Printing × Precision Casting Prototyping and Verification from 1 Piece

Zero mold cost for rapid casting; prototype verification with "Digital Cast."

Features of "Digital Cast," a mold-less casting that combines precision casting and 3D printing technology: ✅ Low-cost casting possible from a single piece without molds ✅ Shortest delivery time of 5 days! Providing metal parts in a short time ✅ Excellent at complex three-dimensional shapes and hollow structures ✅ Compatible with a variety of steel types, including super duralumin A7075 A new casting technology that takes the best of both worlds: the speed of 3D printing and the precision casting that accommodates complex shapes and various steel types! There are over 2,000 successful implementations across various industries, including next-generation mobility, rockets, and robot parts. When considering repeat mass production through casting, prototypes can be made using the same material with the casting method. This is ideal for evaluating and verifying mechanical properties! Additionally, it allows for comparative testing of the same shape with various metal materials and can quickly accommodate shape changes. A new approach to the prototype development of metal parts. For more details, please feel free to contact us through our website or other means.

  • Parts and Materials
  • Dismantling equipment and parts
  • Disaster prevention fittings

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Contributing to cost reduction! Lost wax precision casting

Contributing to cost reduction! Lost wax precision casting

We melt the metal poured into the mold with a material composition tailored to our customers' needs! Introducing our casting technology.

We would like to introduce our "Lost Wax Precision Casting." We perform "wax molding," where wax is pressed into a mold to shape the product. Next, we carry out "tree assembly," where the wax models are attached to the sprue, and "molding," where the wax models are coated with refractory material. After that, the process includes de-waxing, firing, melting, and casting, followed by finishing, correction treatment, and inspection before completion. Please feel free to consult us when you need our services. 【Technology (Partial)】 ■1. Wax Molding ■2. Tree Assembly ■3. Molding ■4. De-waxing ■5. Firing *For more details, please refer to the PDF document or feel free to contact us.

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Lost-wax precision casting [Precision metal parts]

Lost-wax precision casting [Precision metal parts]

High-level quality developed in-house! Compatible with over 70 types of steel, with more than 35,000 proven models. We propose the optimal shape and material according to your application.

Castem's core technology is "lost wax precision casting," which excels in producing complex three-dimensional shapes. Since our founding, we have continuously responded to customer inquiries for manufacturing everything from simple shapes to challenging designs, with over 35,000 successful cases. In response to various demands for metal materials, we have started handling over 70 types of steel, including stainless steel, copper, and aluminum. We also accommodate special steels and unique ultra-high-strength duralumin (A7075 optimized for original casting), and we continue to challenge ourselves with new materials. 【Castem's Lost Wax】 - Higher precision and beautiful casting surfaces compared to other casting methods, allowing for a reduction in processing steps. - Capable of mass production of complex shapes and three-dimensional curved surfaces at low cost. - There are slight differences depending on the casting material (approximately 12S for small parts, 20S for large parts). - Strength can be freely pursued from two aspects: shape and material. - Special steels, stainless steel, copper alloys, and aluminum alloys can be freely selected. *For more details, please refer to the related link page or feel free to contact us.

  • Dismantling equipment and parts
  • Parts and Materials
  • Disaster prevention fittings

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Lost Wax × MIM × Digital Cast - Comprehensive System Support

Lost Wax × MIM × Digital Cast - Comprehensive System Support

Cost reduction, prototyping, shortening delivery times... We will respond comprehensively to solve your challenges!

We want to reduce costs, try casting for products that were made by cutting, and shorten delivery times... Castem can solve these customer concerns! We respond to needs for problem-solving through various methods such as lost-wax precision casting, MIM (metal injection molding), and digital molding. From prototypes and development to single items and mass production, we handle the entire process in-house. By proposing VE and VA and selecting manufacturing methods, we can optimize costs, quality, and delivery times. Please feel free to contact us through our website.

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  • Manufacturing Technology
  • Welfare and medical equipment

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Next-generation casting technology reduces costs by 80%! 【Digital Cast】

Next-generation casting technology reduces costs by 80%! 【Digital Cast】

Solving on-site issues with next-generation casting technology!

"Castings are not suitable for prototyping or small lot production." —Don't you think so? With Castem's "Digital Cast," you can produce casting parts from just one piece without molds by utilizing 3D printing. The freedom of shape is also high, and you can significantly reduce lead time, costs, and labor. 【Cost Reduction Example】 The part in the thumbnail is a CG manifold that was previously made by machining two parts and then welding them together. Additionally, due to the special material Inconel 625, it was sourced from overseas processors, making it a quite costly part in the past. However, by creating it as a single molded piece, we achieved a cost reduction of up to 80% and improved strength. "Shapes that cannot be achieved by machining" and "I want to verify with the same material as the final product." We can solve such concerns in the development field with next-generation precision casting technology, Digital Cast. If you have 3D data, just leave the rest to us. We will provide precision cast products quickly!

  • Piping materials (copper pipes, cast iron pipes)
  • Piping Equipment
  • Piping and insulation

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[Case Study] Metalizing ultra-complex glass shapes through mold-less casting.

[Case Study] Metalizing ultra-complex glass shapes through mold-less casting.

Digital casting utilizing 3D printers. Adopted in various industries such as aircraft, ships, automobiles, precision equipment, industrial machinery, medical, and construction!

A contemporary artist created a glass art piece about 10 centimeters tall, which was 3D scanned and then a 3D printed model was made, enlarged to about five times its original size. The extremely complex shape, which was accidentally created like candy art, was reproduced through precision casting. Since the installation location is near water, we used a highly corrosion-resistant duplex stainless steel "SCS11." The final product was buffed to create a mystical sculpture that blends into the space. **What is Digital Casting?** When prototype parts are needed during design changes in development, when there is no stock of parts and urgent replacements are necessary, or when original jigs are needed for on-site work… In such cases, traditional methods like mold production for mass production of parts or casting methods for metal products are not viable options considering cost and delivery time. Therefore, if needed, we offer mold-less casting with the catchphrase "Just make it from one piece!" With no mold required, zero mold costs, a delivery record of as little as one week, and custom casting available from just one piece. Since the original form is a 3D printed item, we can accommodate complex shapes and hollow items that cannot be manufactured with molds. This service is utilized in numerous industries, including aerospace, marine, automotive, precision machinery, industrial equipment, medical, and construction, catering to metal parts production requests from both corporations and individual customers.

  • molding
  • Parts and Materials
  • Casting and metal decoration

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Leave custom-made parts to us! Mold-less casting digital cast.

Leave custom-made parts to us! Mold-less casting digital cast.

We handle a wide range of steel types with lost-wax precision casting, accommodating orders from one piece.

The image is a custom case of heel tips used in tap dancing. Castem's mold-less casting digital cast creates molds based on 3D printed models, and thereafter is manufactured using the same process as conventional lost-wax precision casting. The absence of molds leads to a reduction in lead time, with the shortest delivery record being 5 days (usually 2 weeks). We can accommodate not only iron, stainless steel, and aluminum but also over 70 types of steel, allowing us to create precise metal parts with complex three-dimensional shapes. Do you want a custom-made, one-of-a-kind commemorative item...? Is a machine part broken but there are no drawings for an old machine...? Has the necessary part been discontinued...? Do you need just one metal part for a prototype, but machining is too costly...? Digital cast can solve such requests and concerns! 【Part Overview】 Material: A6061 Usage: Heel tips used in tap dancing (Custom-made)

  • Support hardware/opening hardware
  • molding
  • Miscellaneous metal items

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Prototype = A choice of digital casting without molds that overturns the common sense of cutting.

Prototype = A choice of digital casting without molds that overturns the common sense of cutting.

To the procurement personnel who have been doing casting prototypes only through machining: It might be possible to do it more easily, quickly, and cheaply with casting.

To engineers who have only prototyped through machining. That shape might be easier, faster, and cheaper to produce through casting. ✅ Mold cost: 0 yen ✅ Support from 1 piece ✅ Difficult-to-machine materials like Inconel and A7075 are also acceptable ✅ Over 1,000 successful implementations Changing the common belief that "prototyping = machining," 【Digital Cast】 will be your next option. 【What is Digital Cast?】 A method of producing metal products using a 3D printer to create a resin model, which serves as a prototype, following a process similar to lost-wax precision casting. Castings can be produced in as little as one week, starting from just one piece. We offer proposals that provide advantages even in development and prototyping. If you have parts under consideration for weight reduction or shape changes, please feel free to consult with us.

  • Door and window locks
  • Decoration and performance supplies
  • Disaster prevention fittings

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Precision casting of sand mold aluminum castings.

Precision casting of sand mold aluminum castings.

Achieving dimensional accuracy and appearance comparable to die casting in sand casting.

We have achieved high-quality precision casting in aluminum casting using sand casting. Please try our features that rival die casting in surface finish and dimensional accuracy. It is suitable for prototype production in the development stages of various manufacturers, where speed and quality are required, as well as for small lots of diverse products.

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Lost Wax Precision Casting Quality Assurance

Lost Wax Precision Casting Quality Assurance

Check trends in the location and size of internal defects with CT scans! Introducing our quality assurance.

We would like to introduce the quality assurance of lost-wax precision casting that we conduct. We carry out "material analysis" by taking test pieces and analyzing their components, as well as "ultrasonic analysis" using ultrasonic inspection equipment to check for internal defects. Additionally, we verify product shapes with non-contact 3D scanning and check the location and size trends of internal defects using CT scanning. Please feel free to consult us when needed. 【Features】 ■ Material Analysis ■ Ultrasonic Analysis (supported by LW) ■ 3D Scanning (supported by ETL) ■ CT Scanning (supported by ETL) *For more details, please refer to the PDF document or feel free to contact us.

  • Analysis and prediction system

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